Designing flat pack projects or furniture is a favorite at PEV Labs. This project design was first created in CAD using AutoDesk Fusion 360. Flatpack designed workbenches work well in our shop as they are easy for one person to handle during a move, or when rearranging the workspace. This piece of furniture was created as a work surface for silicon mold making and resin casting workbench. Shelving below for silicones, resins, etc. All panel profiles, pockets and tabs on our large formate gantry CNC. Sanded, painted the parts, then popped together with a rubber mallet and added a few screws. The workbench top is an up-cycled old door with a narrow window converted into a materials tray. We can design unique furniture pieces for both commercial and residential applications along with traditional and antiquated styles too. Click Here for another flat-pack workbench project.

Resin Castings in Table Jig
Resin Castings in Table Jig
Table with Materials Recess
Table with Materials Recess
Resin Cast Tap Handles in Table Jig
Resin Cast Tap Handles in Table Jig
PEV Labs Silicon Mold Making and Resin Casting Production Table Completed
Silicon Rubber Poured in Tray Bottom
Added an Old Door for the Table Top, Window Slot as Materials Tray
Sidelight Door for Table Top
Screwed the Shelving Units to Center and Side Shelf Units
Center and Side Shelf Units
Moving The Shelving Units in Place for Assembly
Shelving Units Being Assembled
Center Shelving Unit, Note the Unusual Design
Center Shelving Unit
Two Traditional Shelving Units Get Sandwiched Between Support Shelving
Shelving Units as Support
End Unit is Also a Table Support and Caps Off as Finishing Detail
End Unit as Finishing Detail
Assembling the Center Shelving Support, Note the Mortice and Tenon
Mortice and Tenon Assembly
Parts are Pre-painted Prior to Assembly
Parts are Pre-painted
Product Design for Flatpack Shipping
Product Design for Flatpack Shipping
Flat-Pack Shelving Table Base
Flat-Pack Shelving Table Base
Flat-Pack Project Exploded View
Flat-Pack Project Exploded View
Fabrication Skills Involved