This custom chevron door was made for a residential remodeling project in Charlottesville Virginia. The diagonal pattern of the face was milled with our CNC Router. Dimensions are 34" wide by 84" tall by 1 3/8" thick. It will be mounted on a barn door style sliding track though it is an interior door between a living room and hallway. One of our tradition woodworking projects using modern machinery. The door was fabricated by laminating a sheet of 3/4" cabinet grade plywood back to a sheet of 3/4" medium density fiber board as the face with marine grade two part epoxy. Diamond hatch pattern milled one each material face to help strengthen the glueing process. After the two part epoxy set up we laid the door slab on our CNC routing machine and milled the diagonal chevron pattern. This scale could easily be edited for a smaller or larger version. We routed a .25" wide dado (groove) around the entire perimeter to accommodate a spline to help hold on the .75" solid poplar banding. The project was finished off with Sherwin Williams Retreat-SW-6207 satin finish. You may enjoy viewing another pair of doors we made with a more alternating pattern in white oak.
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Chevron Door on Barn Track Installed
Chevron Door on Barn Track Installed
Chevron Door
Chevron Door
Custom Door Back Side
Custom Door Back Side
Chevron Door Primed
Chevron Door Primed
Chevron Door Edge Banded
Chevron Door Edge Banded
Chevron Door Edge Glueing
Chevron Door Edge Glueing
Chevron Door Edge Band
Chevron Door Edge Band
>Custom Door Banding Dado
Custom Door Banding Dado
Milling Pattern in Custom Door
Milling Pattern in Custom Door
NC Milling Chevron Pattern in Door
CNC Milling Chevron Pattern in Door
Plywood MDF Lamination
Plywood MDF Lamination
Diagonal Pattern Milled in Door
Diagonal Pattern Milled in Door



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