Wooden Electric Bike Prototyping Stages : Prototype Version 5

An overview of the steps involved in prototyping version 5.xx of a handmade wooden manual bike and three more electric wooden bicycles for Renaissance Products Group. This production run should yield four wooden sapele bikes from one sheet of one inch thick plywood. Frames are sapele ply, seatstay is sapele ply, solid sapele chainstays and for the dropouts we custom mill out of aluminum.

Billy Making Wood Chainstays
Billy Making Wood Chainstays
Stack of Sapele Wood Bike Frames
Stack of Sapele Wood Bike Frames
Clamping & Glueing Wood Bike Frame
Clamping & Glueing Wood Bike Frame
T-88 Epoxy of Wood Bike Frame
T-88 Epoxy of Wood Bike Frame
Manual Wood Bike Cable Tubing
Manual Wood Bike Cable Tubing
Internal Aluminum Tubing Protrusion
Internal Aluminum Tubing Protrusion
Cutting Aluminum Tubing
Cutting Aluminum Tubing
Bespoke Wood Bike Frames
Bespoke Wood Bike Frames
Bespoke Wood Bike Making
Bespoke Wood Bike Making
CNC Pocket Cove Milling for Seatpost and Steering Column
CNC Pocket Cove Milling
CNC Pocket Prep Before Cove Milling
CNC Pocket Prep Before Cove Milling
Weight Relief Pocket Outlines
Weight Relief Pocket Outlines
Manual and Electric Frame Crank Holes
Manual and Electric Crank Holes
CNC Milling of Bike Frame Crank Hole
CNC Milling of Bike Frame Crank Hole
Wooden Manual Bicycle CNC Milling
Wooden Manual Bicycle CNC Milling
Wooden Electric Bicycle CNC Milling
Wooden Electric Bicycle CNC Milling
Hardwood Wood Bike Chainstay
Hardwood Wood Bike Chainstay
Inner Frame Plywood Cutout is Used to Make the Seatstay
Seatstay from Frame Plywood Cutouts
PEV Labs for Handmade Wooden Bike Making
Handmade Wooden Bike Making
CNC Milling Sapele Wooden Bike Frames
CNC Sapele Wooden Bike Frames
Bike Making with our CNC
Bike Making with our CNC
>Sapelli or Sapele Hardwood Bikes
Sapelli or Sapele Hardwood Bikes
Wood Bike Prototype v5 Plywood Glue Prepreation
Wood Bike Prototype v5 Plywood Bike

Videos of the progress on our youtube channel.

Catalog of Images for Wooden Electric Bike Prototype Version 4 Here.