Champion Brewing Beer Tap Handles : Mold Making : Resin Casting

We produced a few small runs of manufactured of custom beer tap handles for Champion Brewing Company using 3D printing, silicon mold making and epoxy resin casting. This project requires much in the way of finishing details. Several colors of paints, some in grooves, along with thin water decals and several clear coats to seal the decals in. Given the level of detail we were unable to produce the volume needed to keep up with the company sales. Kudos to them for having an awesome in demand product. We we learned from this is our limit for tap handle contracts. As a reference we can probably do a run of 25 handles a month. We are more suitable for one offs or low volume breweries.

Our main custom tap handle fabrication here.
More about Champion Brewing Company in Charlottesville Virginia.

PEV Labs for Champion Tap Handles Completed
Champion Tap Handles Completed
Adding Labels on Tap Handles
Adding Labels on Tap Handles
Champion Beer Tap Handles Pre Labels
Tap Handles Painted - Pre Labels
Base Painting of Resin Castings
Base Painting of Resin Castings
Resin Casts After Assembly
Resin Casts After Assembly
Assembling Resin Castings with Wood Core
Assembly Resin Castings / Wood Core
Champion Beer Tap Handles Pre Labels
Resin Casts Ready for Assembly
plit Mold From Object
Split Mold From Object
Tin Cure Split Mold
Tin Cure Split Mold
Digital Fabrication
3D Printed Ferrule Spacers
PEV Labs for Digital Fabrication
3D Printed Master for Casting
PEV Labs for Fusion 360 for CAD/CAM Modeling
Fusion 360 for CAD/CAM Modeling